At edge tier>=2 on N16R8 PSRAM boards, `process_frame()` runs
`update_multi_person_vitals()` (4 persons × 256 history samples) plus
`wasm_runtime_on_frame()` back-to-back before returning to `edge_task()`.
The existing `vTaskDelay(1)` in `edge_task()` only fires *after*
`process_frame()` returns — under sustained 30 pps CSI load on PSRAM
boards this leaves IDLE1 on Core 1 starved long enough for the 5-second
Task Watchdog Timer to fire.
Fix: add two `vTaskDelay(1)` calls inside `process_frame()`, both gated
on `s_cfg.tier >= 2`:
1. After `update_multi_person_vitals()` (Step 11)
2. After `wasm_runtime_on_frame()` dispatch (Step 14)
Tier 0/1 paths are unaffected. Validated on COM7 (N16R8 board):
`Edge DSP task started on core 1 (tier=2)`, no WDT panics in 20 s.
Also bump firmware version 0.6.5 → 0.6.6 and refresh all 6 release_bins
with the new build (8MB + 4MB variants, built 2026-05-21).
Fix-marker RuView#683 added to scripts/fix-markers.json.
Co-Authored-By: claude-flow <ruv@ruv.net>
Three fixes wrapped for the v0.6.5-esp32 release tag:
1. **`sdkconfig.defaults` adds `CONFIG_FREERTOS_TIMER_TASK_STACK_DEPTH=8192`**.
The fix was already in `sdkconfig.defaults.template` (ADR-081, prevents
"stack overflow in task Tmr Svc" bootloop when adaptive_controller emits
feature_state from inside a Timer Svc callback). It was MISSING from the
canonical `sdkconfig.defaults` file used by the build, so any fresh
build picked up the 2 KiB FreeRTOS default and bootlooped on hardware.
Verified on COM7: with the fix, no panics in 30 s of operation; without
it, "***ERROR*** A stack overflow in task Tmr Svc has been detected."
followed by sustained bootloop.
2. **`ota_update.c` extracts `ota_load_psk_from_nvs()` and calls it from
both `ota_update_init()` and `ota_update_init_ex()`.** `main.c:230` uses
the `_ex` variant, but only `ota_update_init()` was loading the PSK
from NVS. Result: `s_ota_psk` stayed empty regardless of NVS contents,
so the RuView#596 fail-closed posture rejected every request — but the
diagnostic warning never printed at boot, leaving operators no signal
about why their OTA uploads were 403'ing. Verified on COM7:
W (3126) ota_update: NVS namespace 'security' not found —
OTA upload endpoint will REJECT all requests until provisioned.
Fail-closed per RuView#596.
3. **`version.txt`: 0.6.4 → 0.6.5**, paired with the v0.6.5-esp32 tag so the
firmware-ci version-guard job (RuView#505 fix-marker) stays happy.
Both validations done end-to-end on hardware (COM7, ESP32-S3 8MB,
provisioned with --edge-tier 2 to also incidentally re-verify #438 is not
reproducible on current main).
version.txt on main was still 0.6.2. CMake reads PROJECT_VER from it, so
esp_app_get_description()->version (and the boot log line) reported 0.6.2
for any source build — and v0.6.3-esp32 shipped a release binary that
internally identified as 0.6.2 because the bump never landed on main.
- version.txt: 0.6.2 -> 0.6.4 (matches the latest release tag)
- firmware-ci.yml: new `version-guard` job that runs on v*-esp32 tag
pushes and fails the run if the tag's X.Y.Z != version.txt, so a
future release can't ship a mislabeled binary.
Closes#505
Co-Authored-By: claude-flow <ruv@ruv.net>
version.txt → 0.6.2.
firmware-ci.yml: matrix-build both 8MB (sdkconfig.defaults) and 4MB
(sdkconfig.defaults.4mb) variants, uploading variant-named artifacts
(esp32-csi-node.bin / esp32-csi-node-4mb.bin, partition-table.bin /
partition-table-4mb.bin). Unblocks 6-binary releases from CI alone,
no local ESP-IDF required.
CHANGELOG: promote [Unreleased] ADR-081 work into [v0.6.2-esp32],
plus Fixed entries for Timer Svc stack overflow and the
fast_loop_cb → emit_feature_state implicit-decl compile error.
Validation: 30 s run on ESP32-S3 (MAC 3c:0f:02:e9:b5:f8), 149
rv_feature_state emissions, no stack overflow, HEALTH mesh packet sent.
Co-Authored-By: claude-flow <ruv@ruv.net>
- Add version.txt (0.6.0) read by CMakeLists.txt so
esp_app_get_description()->version matches the release tag
- Log firmware version on boot: "v0.6.0 — Node ID: X"
- Remove stale Kconfig help text (said default 2.0, actual is 15.0)
Fixes the version mismatch reported in #354 where flashing v0.5.3
binaries showed v0.4.3 because PROJECT_VER was never set.
Co-Authored-By: claude-flow <ruv@ruv.net>
rUv